This Malcom Campbell Bonzer was brought to us for repair, it had been mistreated by an airline. The left and right rails just short of the nose were completely destroyed. It took about five days of labor, and plenty of miscues along the way, but it turned out perfectly. Blair is the master repairman. This is the picture story of how it went.
Step one: Clean out and clear out all old foam and fiberglass, attempt to make straight angles and lines.
Step two: Cut pieces of foam out of old Walden, took many tries to get the angles just right!
Shaping down the foam to match the rocker and rail. This is was a tough project since both sides of the board were messed up. Usually you would take the template from one and just flip it, however since both rails were messed up in the same place it was all done by eye. The second pic is the board getting ready to be glassed!
